Professional Resume Template for
Aerospace Engineer
Douglas M. Sterling
Huntsville, AL
(256) 555-0129
douglas.sterling@proton.mail
linkedin.com/in/douglas-sterling | github.com/douglassterling | douglassterling.dev
Professional Summary
Systems-oriented Aerospace Engineer with 6 years of experience designing, testing, and optimizing propulsion systems and structural components for commercial and defense aircraft. Direct expertise in finite element analysis (FEA), computational fluid dynamics (CFD), and structural health monitoring. Successfully led the aerodynamic redesign of a turbine nozzle, reducing drag by 14% and saving $240,000 in fuel costs annually. Collaborative partner to thermal systems and manufacturing teams, utilizing MATLAB, ANSYS, and CAD platforms to ensure compliance with FAA regulations.
Work Experience
Aerospace Engineer — Stratosphere Flight Systems
Huntsville, AL | January 2024 – Present
- Modeled and optimized a liquid propellant cooling system using ANSYS Fluent, increasing heat transfer efficiency by 18% and reducing prototype testing iterations from 5 down to 2.
- Led a team of 4 engineers to execute structural stress testing on carbon-fiber composite wings, identifying and resolving 12 critical load anomalies prior to full-scale fabrication.
- Programmed MATLAB scripts to automate raw flight telemetry data processing, accelerating wind-tunnel performance analysis cycles by 35% and saving 12 engineering hours per week.
- Coordinated with FAA certification authorities to author compliance documentation for a novel winglet design, securing design approval 20 days ahead of the scheduled launch.
Associate Aerospace Engineer — Orion Aero Systems
Los Angeles, CA | June 2020 – December 2023
- Conducted finite element analysis (FEA) on fuselage frame joints, reducing overall structural weight by 8% while maintaining standard safety margins under maximum aerodynamic load.
- Designed and ran 24 physical vibration tests using electrodynamic shakers, validating structural integrity of avionics mounts against military spec environmental standards.
- Collaborated with CAD designers using SolidWorks to refine landing gear hydraulic components, saving $140,000 in manufacturing material costs through shape optimization.
- Investigated 15 post-flight component anomalies, determining root cause issues within control linkage assemblies and implementing revisions that reduced failure rates by 92%.
Education
Bachelor of Science in Aerospace Engineering
Huntsville Institute of Technology · Huntsville, AL · 2020
Skills
Aerodynamic design, Computational fluid dynamics (CFD), Finite element analysis (FEA), Propulsion systems, Structural health monitoring, Wind-tunnel testing, Turbine optimization, FAA certification standards, CAD design, MATLAB, ANSYS Fluent, SolidWorks, CATIA, Python, Microsoft Project, Jira, Confluence
Projects
Subsonic Wind Tunnel Aerodynamic Evaluation
Role: Lead Test Engineer
Tools: MATLAB, LabVIEW, CAD
Managed a 6-month winglet testing program, optimizing airfoil drag coefficients by 11% and delivering the final FAA performance report 2 weeks early.
Turbine Blade Thermal Optimization
Role: Aerothermal Analyst
Tools: ANSYS Fluent, CATIA
Redesigned cooling passage geometry for high-pressure turbine blades, increasing thermal fatigue life by 25% and reducing coolant flow requirements by 6%.
Certifications
- Certified Systems Engineering Professional (CSEP) (2023)
- Certified Quality Engineer (CQE) (2021)
Additional information
- Languages: English (Native), German (Conversational)
- Volunteer Work: STEM mentor at the local Aerospace Exploration Club (2022-present)
- Availability: 2 weeks notice
Job Market Insights
Market data and opportunities for
Aerospace Engineer
Job Market Insights
$95,000
-
$135,000
Avg:
$118,000
Growth Outlook:
The demand for Aerospace Engineers in the United States is projected to grow by 6% over the next decade. Growth is primarily driven by the commercialization of space, including satellite constellations and private space exploration, as well as the modernization of military defense systems. Additionally, the development of sustainable aviation technologies and unmanned aerial systems will create new opportunities. While advanced design automation tools streamline aerodynamic simulation, human engineering expertise remains essential for hardware integration, testing, and FAA safety certification.
6% growth over 10 years
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