Professional Resume Template for

Aerospace Engineer

Douglas M. Sterling

Huntsville, AL

(256) 555-0129

douglas.sterling@proton.mail

linkedin.com/in/douglas-sterling | github.com/douglassterling | douglassterling.dev

Professional Summary

Systems-oriented Aerospace Engineer with 6 years of experience designing, testing, and optimizing propulsion systems and structural components for commercial and defense aircraft. Direct expertise in finite element analysis (FEA), computational fluid dynamics (CFD), and structural health monitoring. Successfully led the aerodynamic redesign of a turbine nozzle, reducing drag by 14% and saving $240,000 in fuel costs annually. Collaborative partner to thermal systems and manufacturing teams, utilizing MATLAB, ANSYS, and CAD platforms to ensure compliance with FAA regulations.

Work Experience

Aerospace Engineer — Stratosphere Flight Systems

Huntsville, AL | January 2024 – Present

  • Modeled and optimized a liquid propellant cooling system using ANSYS Fluent, increasing heat transfer efficiency by 18% and reducing prototype testing iterations from 5 down to 2.
  • Led a team of 4 engineers to execute structural stress testing on carbon-fiber composite wings, identifying and resolving 12 critical load anomalies prior to full-scale fabrication.
  • Programmed MATLAB scripts to automate raw flight telemetry data processing, accelerating wind-tunnel performance analysis cycles by 35% and saving 12 engineering hours per week.
  • Coordinated with FAA certification authorities to author compliance documentation for a novel winglet design, securing design approval 20 days ahead of the scheduled launch.

Associate Aerospace Engineer — Orion Aero Systems

Los Angeles, CA | June 2020 – December 2023

  • Conducted finite element analysis (FEA) on fuselage frame joints, reducing overall structural weight by 8% while maintaining standard safety margins under maximum aerodynamic load.
  • Designed and ran 24 physical vibration tests using electrodynamic shakers, validating structural integrity of avionics mounts against military spec environmental standards.
  • Collaborated with CAD designers using SolidWorks to refine landing gear hydraulic components, saving $140,000 in manufacturing material costs through shape optimization.
  • Investigated 15 post-flight component anomalies, determining root cause issues within control linkage assemblies and implementing revisions that reduced failure rates by 92%.

Education

Bachelor of Science in Aerospace Engineering

Huntsville Institute of Technology · Huntsville, AL · 2020

Skills

Aerodynamic design, Computational fluid dynamics (CFD), Finite element analysis (FEA), Propulsion systems, Structural health monitoring, Wind-tunnel testing, Turbine optimization, FAA certification standards, CAD design, MATLAB, ANSYS Fluent, SolidWorks, CATIA, Python, Microsoft Project, Jira, Confluence

Projects

Subsonic Wind Tunnel Aerodynamic Evaluation

Role: Lead Test Engineer

Tools: MATLAB, LabVIEW, CAD

Managed a 6-month winglet testing program, optimizing airfoil drag coefficients by 11% and delivering the final FAA performance report 2 weeks early.

Turbine Blade Thermal Optimization

Role: Aerothermal Analyst

Tools: ANSYS Fluent, CATIA

Redesigned cooling passage geometry for high-pressure turbine blades, increasing thermal fatigue life by 25% and reducing coolant flow requirements by 6%.

Certifications

  • Certified Systems Engineering Professional (CSEP) (2023)
  • Certified Quality Engineer (CQE) (2021)

Additional information

  • Languages: English (Native), German (Conversational)
  • Volunteer Work: STEM mentor at the local Aerospace Exploration Club (2022-present)
  • Availability: 2 weeks notice

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Job Market Insights

Market data and opportunities for

Aerospace Engineer

Job Market Insights

$95,000

-

$135,000

Avg:

$118,000

Growth Outlook:

The demand for Aerospace Engineers in the United States is projected to grow by 6% over the next decade. Growth is primarily driven by the commercialization of space, including satellite constellations and private space exploration, as well as the modernization of military defense systems. Additionally, the development of sustainable aviation technologies and unmanned aerial systems will create new opportunities. While advanced design automation tools streamline aerodynamic simulation, human engineering expertise remains essential for hardware integration, testing, and FAA safety certification.

6% growth over 10 years

Key Skills Required

Focus on these skills when customizing your resume for recruiter screenings.

Proficiency with CAD and simulation software including SolidWorks, CATIA, ANSYS, and MATLAB || Hands-on experience conducting finite element analysis (FEA) and computational fluid dynamics (CFD) || Deep understanding of FAA certification standards and military compliance regulations || Experience performing structural stress, vibration, and thermal testing on aerospace components || Track record of designing and optimizing liquid propulsion and thermodynamic cooling systems || Familiarity with systems engineering principles and requirement management throughout the product lifecycle || Ability to write custom MATLAB or Python scripts to automate wind-tunnel data analysis and telemetry || Experience collaborating with cross-functional manufacturing, quality assurance, and design teams || Strong documentation skills for drafting technical reports, test plans, and compliance matrices || Working knowledge of AS9100 quality management standards and root-cause analysis methodologies

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Aerospace Engineer

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